2.009 mechanical engineering students embrace “cycles”

MIT’s senior capstone course 2.009 (Product Engineering Processes), an iconic class known colloquially on campus as “two double-oh nine,” emulates what engineers experience while working as part of a design team at a product development firm. The annual prototype launch is a colorful and exciting culmination of a semester’s worth of work.

“This fall, 97 students split into six teams entered the rapid-fire cycle of product engineering, looping between ideas, prototypes, failures, fixes, and breakthroughs,” said Josh Wiesman, 2.009 lecturer, in the program’s opening remarks. “They pushed themselves out of their comfort zone and learned to oscillate between creativity and technical rigor. Thermal, fluids, mechanics, materials, instrumentation — everything you can imagine came back around in new and unexpected ways.”

Wiesman’s remarks hinted at this year’s theme, which co-instructor Peko Hosoi, the Pappalardo Professor of Mechanical Engineering, reminded spectators was announced this year as “Cycles!”

“Engineering doesn’t move in a straight line,” Hosoi elaborated. “It loops, it resets, accelerates, and builds momentum, just like our students.” She continued, “Tonight, we’re celebrating the energy, grit, and creativity that comes from embracing those cycles.”

Starting with ideation, the teams ventured out to talk to people from a variety of walks of life and uncover what Hosoi referred to as “exciting problems worth solving.” From there — with mentors, access to makerspaces, and a budget to turn their ideas into working products — the teams, each represented by a color, spent 13 weeks designing, building, and drafting a business plan for their product.

Spectators packed Kresge Auditorium on Dec. 8, waiving colorful pompoms and cheering on the teams, with thousands more watching online. The six teams demonstrated their prototypes and shared business plans, with breaks between presentations featuring dance and musical performances by MIT Ridonkulous, MIT Ohms, and MIT Live, and short animated films created by the 2.009 team which, this year, incorporated popular movie references.

A recording of the event livestream is available on the 2.009 website, which includes full demonstrations of the product prototypes discussed below, along with audience questions.

Green Team

In the United States, some 350,000 people suffer cardiac arrest each year. Immediate intervention by bystanders can be the difference between life and death. The Green Team presented HeartBridge, an automated CPR device.

“For every minute someone who needs it goes without effective CPR, their chance of survival decreases by roughly 10 percent,” Green Team presenters told the audience. But, they added, CPR is exhausting at the recommended speed and compression depth, with research showing decreases in effectiveness of manual compressions after just three minutes.

HeartBridge is a durable mechanical device that administers steady compressions to a patient and provides textual, visual, and auditory cues to users.

Purple Team

The Purple Team painted the picture of a quintessential fall activity in New England, inviting the audience to imagine “it’s a beautiful Saturday in October, and you decide to go apple picking.” At family-run orchards, thousands of apples fall to the ground each season, creating more than just a mess. Rotting apples invite pests or can spread fungus, decreasing crop yield.

AgriSweep, the Purple Team’s prototype, is a hydraulic powered tractor attachment that collects fallen apples into a produce bin, saving time and labor costs, decreasing the need for sprays, and potentially generating revenue for farmers who sell the windfalls for hard cider, livestock feed, or compost.

Nodding to the video references punctuating the show, the team closed their presentation with a reference to an iconic film with an MIT connection: “How do you like them apples?”

Red Team

Hand embroidery is a popular pastime, but drawing or transferring patterns can be time-consuming or messy. The Red Team aims to solve this problem with their product, Scribbly, a “user-friendly and software-free printer” designed to let hobbyists to create their own designs and make transfers easier.

The machine, which can accommodate a variety of fabrics and embroidery hoop sizes up to 10 inches in diameter, reads design files from a USB, then transfers the image via a pen that can be “erased” with heat if the user wants to change the design.

To demonstrate their product, the team created a transfer pattern of the MIT Department of Mechanical Engineering logo.

Blue Team

Boating safety was top-of-mind for the Blue Team. Propeller-related injuries are a big concern for recreational boaters. Fixed propeller guards, or prop guards, are the most common solution but have drawbacks, including reducing fuel efficiency and decreasing maneuverability. DORI, the Blue Team prototype, is a deployable prop guard that is stowed above the waterline and can be lowered into place when needed.

Yellow Team

The Yellow Team tackled a problem faced by “pond skating enthusiasts and people who maintain their own backyard rinks,” namely, rough patches, bumps, and uneven ice. Their product, Polar, is a compact device that smooths out backyard surfaces to improve skate-ability.

The system includes a chassis on a welded steel frame with a motorized drivetrain, a cutter to shave the ice surface, and an onboard water distribution system with heating mechanism and drip bar for resurfacing.

Pink Team

The final team of the night, the Pink Team, conquered a challenge rooted in one of the most demanding and real-world contexts: rescue diving. In a drowning emergency, rescue divers have just minutes to save a life. Using a retractable strap, carabiner, and locking mechanism, the Pink Team’s product, HydroHold, attaches directly to a diver’s buoyancy control device and offers a hands-free way to secure a drowning victim during a rescue mission.

The product was developed following consultations with divers from local fire departments, the state police, and Woods Hole Oceanographic Institute. “When we took these prototypes to rescue divers, we heard them ask for two things over and over,” the presenters said. “Something simple, and something safe.”

Rather than choosing complexity, Hosoi told the audience, the Pink Team pursued refinement. “They kept testing with users, shaping the interface, and polishing the details until everything felt natural.”

Wiesman added that the product is a reminder that “powerful engineering isn’t about flashy things … sometimes it’s about reducing friction, elevating usability, and building something that just works when it matters.”

Thank you and goodnight

The night ended with a final “thank you” song celebrating the products, the teams, and all the contributors who make the class possible because, as Hosoi said, “It really does take a team to make this class ‘cycle’ forward.” 

The clever AI-generated tribute, which weaves in the names of class participants and instructors, while rhyming “pizza with pepperoni” and “pond-sized Zamboni,” can also be watched in its entirety at the end of the livestream recording, following the product demonstrations.